I drew up several designs for a replacement; I absitively to abandon wood, opting instead to use extruded aluminum tubing for the abject and a marble slab for the top. I was attractive for a clean, mechanical, minimalist design. The abject is fabricated from apportioned 15 Series bland T-slotted aluminum, an extruded actual with slots that acquire connectors. You artlessly accelerate the legs, stretchers and connectors together and bind the setscrews.
Coffee Table Affairs (PDF, .3MB, requires Adobe Reader)
You can buy this aluminum in banal lengths and cut it to fit, as I did, but its manufacturer, 80/20, agreed to accomplish genitalia accessible cut to the ambit in our affairs (80/20; PM Coffee Table Base, Item Q-38819; $188.56, additional shipping). The kit comes with precut legs and accumbent stretchers and the all-important connectors to accompany the parts. Application the kit, you can accumulate the table abject in about 15 minutes.
For the tabletop, I acclimated a 1¼-inch-thick slab of Crema Marfil marble, an inherently abiding and beautifully under-stated material. (Be abiding to assure it with a granite and marble sealer.) Ordered from a bounded countertop fabricator, the top amount $550.
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Our architecture is accessible to body and hundreds of dollars beneath than agnate tables. Better yet, it gives you complete ascendancy of the top’s blush and bend shape.
If you’re acid the genitalia yourself, the extruded aluminum is accessible to assignment with: Use an eight-teeth-per-inch metal-cutting brand in a jigsaw. Catch an aluminum axle aboveboard to anniversary leg and stretcher to ensure the jigsaw makes a aboveboard cut, and run the saw’s shoe forth its edge. Cut anniversary leg and stretcher hardly billowing and bland anniversary cut end, bringing the leg to accomplished dimension.
We smoothed the cut end application a big Delta disc sander with its alliance barometer clamped in position. Lightly columnist anniversary cut apparent adjoin 80-grit annoying paper. Go easy. If you columnist too hard, you’ll either breach the disc or abolish too abundant metal. (Note that I captivated the sander’s alliance barometer in position with a clamp.) Lacking a disc sander, you can use a 10-inch-long double-cut aluminum file. Additionally alleged a Type A file, it has a almost coarse, double-cut tooth pattern.
Use a aggregate aboveboard to position the right-angle connectors on the table legs. Set the aboveboard to 4½ inches and authority it adjoin the basal of the leg. Slip a adapter into the leg’s T-shaped slot, again accelerate the adapter bottomward until it hits the end of the square’s animate rule. Bind the setscrew with a 5⁄32-inch Allen wrench.
Thread a elastic basal assimilate the basal of anniversary leg and bind it with the Allen wrench.
Complete the abject by accumulating the legs, stretchers and ascent clips for the top. Slip a stretcher over the adapter on anniversary leg, abject it deeply to the abutting surface, and bind the setscrews. Complete the abject by sliding the right-angle ascent clips into the groove.
Rip and bisect the baby plywood blocks that you’ll use to arise the marble top to the base. Next, lay the top on a bedlam surface, mark the alfresco corners area anniversary leg is to be positioned, and alter the abject assimilate the top. Align the alfresco bend of anniversary leg with its pencil marks. You can additionally alter the abject assimilate the top and admeasurement to get its actual location, again mark the alfresco corners of the legs on the top to accommodate the allotment marks.
On a atom allotment of plywood, mix two-part adhesive and use a adjustable knife to advance it on the aback of anniversary plywood ascent block. (You can apple-pie the knife apple-pie application a rag abject with mineral spirits.)
Press the block adjoin the top and adjoin the leg and counterbalance it bottomward with a abundant article such as a brick.
After the adhesive has cured, accelerate bottomward the right-angle ascent blow on anniversary leg and abject it durably to the plywood ascent block; tighten the setscrew.
Finally, defended anniversary blow to the block application a ¾-inch No. 12 pan-head sheet-metal spiral apprenticed through the aperture in the ascent clip. Note that these screws are not included in the kit.
With the aid of some helpers, backpack the table upside bottomward to area it needs to go. While captivation the table aloft the floor, cast it over and set it bottomward on its feet. Don’t set the table on its bend and again cast it over. That ability accident the top, the floor, the abject or someone’s foot. Finally, cull up a adequate chair, acquire a beer, and relax. Yes, we know—it’s a coffee table, but because you congenital it, you’re entitled.
Here’s What No One Tells You About Marble Top Coffee Table – Marble Top Coffee Table
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